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5.1x00a0;Viscosityx2014;Viscosity values determined by this test method depend on molecular structure, molecular weight, and non-rubber constituents that may be present. Since rubber behaves as a non-Newtonian fluid, no simple relationship exists between the molecular weight and the viscosity. Therefore, caution must be exercised in interpreting viscosity values of rubber, particularly in cases where molecular weight is very high. For example, as the molecular weight increases, the viscosity values for IIR polymers (butyl rubbers) reach an upper limit of about 80, at 100x00b0;C (212x00b0;F) using a large rotor at a rotation speed of 2 r/min, and may then decrease to considerably lower values. For these higher molecular weight rubbers, better correlation between viscosity values and molecular weight is obtained if the test temperature is increased.
5.2x00a0;Stress Relaxationx2014;The stress relaxation behavior of rubber is a combination of both an elastic and a viscous response. Viscosity and stress relaxation behavior do not depend on such factors as molecular weight and non-rubber constituents in the same way. Thus both of these tests are important and complement each other. A slow rate of relaxation indicates a higher elastic component in the overall response, while a rapid rate of relaxation indicates a higher viscous component. The rate of stress relaxation has been found to correlate with rubber structure characteristics such as molecular weight distribution, chain branching, and gel content.
5.3x00a0;Pre-Vulcanization Characteristicsx2014;The onset of vulcanization can be detected with the Mooney viscometer as evidenced by an increase in viscosity. Therefore, this test method can be used to measure incipient cure (scorch) time and the rate of cure during very early stages of vulcanization. This test method cannot be used to study complete vulcanization because the continuous rotation of the disk will result in slippage when the specimen reaches a stiff consistency.
1.1x00a0;These test methods cover procedures for measuring a property called Mooney viscosity. Mooney viscosity is defined as the shearing torque resisting rotation of a cylindrical metal disk (or rotor) embedded in rubber within a cylindrical cavity. The dimensions of the shearing disk viscometer, test temperatures, and procedures for determining Mooney viscosity are defined in these test methods.
1.2x00a0;When disk rotation is abruptly stopped, the torque or stress on the rotor decreases at some rate depending on the rubber being tested and the temperature of the test. This is called x201c;stress relaxationx201d; and these test methods describe a test method for measuring this relaxation.
Note 1:x00a0;Viscosity as used in these test methods is not a true viscosity and should be interpreted to mean Mooney viscosity, a measure of shearing torque averaged over a range of shearing rates. Stress relaxation is also a function of the test configuration and for these test methods the results are unique to the Mooney viscometer.
1.3x00a0;When compounded rubber is placed in the Mooney viscometer at a temperature at which vulcan......
門尼粘度計是用來測定生膠或混煉膠之門尼粘度的儀器,提供了三種測定數據,一是門尼粘度的測定,二為應力松弛特性的測定,三為焦燒時間的測定。 硫變儀是橡膠行業用來控制質量,快速檢驗及橡膠基礎研究應用最廣泛的儀器,為橡膠最優化配方組合提供了精確的數據,可精確測出焦燒時間、正硫化時間、硫化指數及最大、最小轉矩等參數。硫化儀采用計算機控制,在計算機上設定好參數后直接控制硫化儀的試驗參數。...
門尼焦燒的試驗原理 用門尼粘度儀測定膠料焦燒是在特定的條件下, 根據未硫化膠料門尼粘度的變化,測定橡膠開始出現硫化現象的時間。 橡膠硫化特性測定 為了測定橡膠硫化程度及橡膠硫化過程過去采用方法有化學法(結合硫法、溶脹法),物理機械性能法(定伸應力法、拉伸強度法、永久變形法等),這些方法存在的主要缺點是不能連續測定硫化過程的全貌。...
門尼粘度計,門尼粘度儀,橡膠門尼儀用于膠料粘度和硫化指數的測定。在規定的溫度下,混合橡膠放在上下平板膜腔之間并施以正弦波扭矩振動時,隨著橡膠的硫化測定其扭矩的變化。可根據zui大扭矩、zui小扭矩、焦燒時間、硫化時間、粘彈性等其它因素的變化求出硫化特性的試驗機。硫化是橡膠制品制造工藝中zui重要的工藝過程之一。就是使橡膠大分子鏈由線性變為網狀的交聯過程,從而獲得良好物理機械性能和化學性能。...
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