4.1 Macroetching is used in the steel industry because it is a simple test that will provide information about the relative homogeneity of the sample. The method employs the action of an acid or other corrosive agent to develop the macrostructural characteristics of a suitably prepared specimen. The name implies that the etched surface is examined visually, or at low magnifications (usually lt;10??).
4.2 Macroetching will show: (1) variations in structure such as grain size, dendrites, and columnar structure; (2) variations in chemical composition such as segregation, coring, and banding; and, (3) the presence of discontinuities such as laps, seams, cracks, porosity, bursts, pipe. and flakes.
4.3 When, in accordance with the requirements of the inquiry, contract, order or specifications, forgings, billets, blooms, etc., are to be produced subject to macroetch testing and inspection, the manufacturer and the purchaser should be in agreement concerning the following: (1) the stage of manufacture at which the test shall be conducted; (2) the number and locations of the sections to be examined; (3) the necessary surface preparation prior to etching of the specimen; (4) the etching reagent, temperature, and time of etching; and, (5) the type, size, number, location, and orientation of conditions that are to be considered injurious.
4.4 When not specified, the procedures of the test may be selected by the manufacturer to satisfy the requirements of the governing specification.
4.5 When agreed upon by purchaser and producer, sulfur printing of as cast-sections, if continuously cast, is an acceptable alternative to macroetching. Sulfur printing shall be performed in accordance with Practice E1180. Examination and rating of specimens shall be in accordance with Sections 10 and 11 of this (E381) standard.
4.6 Steel from ingots shall be examined according to procedures described in Section 9. Continuously cast steel blooms and billets, in the as cast condition, shall be examined according to the procedures described in Sections 10 and 11. With reductions over a 3:1 area ratio, wrought product from continuously cast steel may be examined according to Section
可依照國家、行業標準和國際標準提供第三方的自動化無損檢測系統綜合性能的測試、評價和認可服務,主要范圍包含:★ 鋼管、鋼棒、鋼板、鋼坯、火車車輪自動超聲探傷設備★ 鋼管、鋼棒自動渦流探傷設備★ 鋼管、鋼棒自動漏磁探傷設備★ 鋼管、鋼棒、鋼坯、火車車輪自動磁粉探傷設備5、無損檢測的第三方檢測、監造和仲裁擁有CMA、CNAS、CAL等檢測資質。...
-般疏松3級圖1??Φ>250mm棒材的評級圖?圖2??Φ60mm棒材的評級圖對比圖1、圖2可看出:小規格圖片(圖2),缺陷分布在整個試樣截面上,而大規格圖片(圖1),缺陷分布在鋼坯急冷層內。3??討論①鑄錠組織不均勻、晶粒粗大、氣孔、夾雜物多。鑄造缺陷(氣孔和縮松)在大規格鋼材上更容易腐蝕,容易判定缺陷類型和級別。...
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